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Since 1988 Team Power Push has taken pride in our unique system that provides the ultimate power and longevity to each battery. Through this system we can:

A) Hold the current to .001 of an amp, its that accurate.
B) Reading the voltage every 10 seconds, sets-up the discharge curve. This accurately matches the batteries.
C) We cycle the batteries until they repeat their discharge, this can be 4-5 times.
D) Cut-off voltage is determined by the computer to maximize potency per battery, this is not preset.
E) By using these methods each battery pack will discharge identically causing an increase in performance

Here is a sample of an actual datasheet as it comes off of the battery matcher:

4
C
E
L
L

M
A
T
C
H
E
D

P
A
C
K

D
A
T
A
S
H
E
E
T
Discharge Time > 462 seconds Readings > 47
Cell Capacity > 16170 amp seconds Cell Power > 19248 watt seconds
Ave Cell Voltage--> 1.204 Ave Cell Amps--> 35.0
Discharge Rate > 35.0 Charge Rate > 5.00 linear
Ave Horsepower > 0.565 MilliAmp Hours-> 4492 mAh
Impedance @lvolt--> 12 Ri > 1.20 mOhms
 Cell ID: 67 12-31-2005 at 01:12:47PM ,.
Cell Vol tage : ~;
1.541.511.331.301.291.271.261.241.251.251.251.25 1.241.251.24
1.241.241.231.241.231.231.231.221.221.21 1.211.201.21 1.211.20
.1.;!;_0~~~.J?-1.19 1.181.171.171.16 1.16~.!5 1.131.131..1,21.10 1.~8
1.061.020.940.90
Discharge Time > 462 seconds Readings > 47
Cell Capacity > 16170 amp seconds Cell Power > 19326 watt seconds
Ave Cell Voltage--> 1.209 Ave Cell Amps-->.35.0
Discharge Rate > 35.0 Charge Rate > 5.00 linear
Ave Horsepower > 0.567 MilliAmp Hours-> 4492 mAh
Impedance @lvolt--> 11 Ri > 1.20 mOhms
Cell ID: 68 12-31-2005 at 01:12:47PM
Cell Voltage:
1.541.521.341.301.291.271.261.251.241.251.251.25 1.241.241.24
1.241.241.231.221.231.231.221.231.221.221.21 1.211.21 1.21 1.20
1.191.191.191.181.181.181.161.161.161.141.141.13 1.111.091.07
1.050.990.910.90
Discharge Time > 460 seconds Readings > 47
, Cell Capacity > 16100 amp seconds Cell Power > 19282 watt seconds
Ave Cell Voltage--> 1.212 Ave Cell Amps--> 35.0
Discharge Rate > 35.0 Charge Rate > 5.00 linear
Ave Horsepower > 0.569 MilliAmp.Hours-> 4472 mAh
Impedance @lvolt--> 13 Ri > 1.05 mOhms

POWER PUSH recommends 4 to 6 amp linear charging depending upon track conditions. If it is a tight track, charge at 4 amps. If it is an open track, charge at 6 amps. Re-peak once before at 6 amps before racing.

Cells loaded into our custom designed matcher!

Actual picture of the computer readout as the cells are being matched
Note that the voltage is read every 10 seconds and the cells are matched throughout the discharge curve, not just by final runtime and voltage numbers!

 

RI- Internal Resistance

An ideal battery cell would maintain it's voltage regardless of the current draw. This is not the case, however, in the real world since the terminal voltage drops as current draw increases. A "real world" cell can be modeled as an "ideal" cell with a cell voltage of Voc (Open Circuit Voltage) and a series resistance Ri (Internal Resistance). Since this resistance is part and parcel of the cell itself (materials, chemical characteristics, mechanical characteristics) it is refereed to as "internal". Obviously, some cell types have lower internal resistance's than others, Ni-Cd has a lower Ri than a carbon zinc cell for example. Even cells of the same type have differing Ri values due to manufacturing and chemical differences.

The power lost to a cell's internal resistance is expressed as I^2Ri, that is, the current draw squared times the internal resistance value. As you can see, a cell with a lower Ri is able to deliver more power to the load (load resistance is usually designated Rl, by the way) as less power is lost to internal resistance. And as the power loss is propositional to the current *squared*, you can see that a high Ri cell has trouble delivering the punch to the motor under high load; in turns, off the start. That's not so say a cell with a low Ri is always good, cell runtimes can be reduced because more energy is consumed during high current draw situations than is consumed in a cell with higher Ri.

Ri is calculated by measuring the cell voltage without any current draw (measuring the open circuit voltage, Voc) and by measuring the voltage under load (Vl at I amps). Then the Ri can be computed as:

Ri = (Voc-Vl)/I

(it's actually a little more complicated than this as one must take into account the drop in the cell's electrochemical potential when under load as well, ie. discharge)

Tony
 


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Last Modified : 05/06/07 01:43 AM